01
Change impact, visible
What a design change touches downstream, before it reaches production.
Industry
The design says one thing, the shop floor does another, and the gap between them is where the cost lives. Both are recorded, in systems that were bought separately.
The problem
PLM knows the design, MES knows what was actually built, ERP knows what was bought. Any question worth asking crosses all three, and the joins between them are done by people with spreadsheets.
What changes
01
What a design change touches downstream, before it reaches production.
02
The right revision for this line and this variant, without hunting through document control.
03
Resolved against production history, supplier records and every similar case already closed.
In practice
An hour of line stoppage is the budget for most of this.
The last time this happened, what fixed it, and whether the fix held.
Defect patterns tied back to batches, suppliers and process steps.
What the product does after it ships, fed back to the people designing the next one.
Security
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